The Lockformer VulcanPlus Sheet Metal Plasma Cutting System is the benchmark in plasma cutting systems. Loaded with features for unmatched accuracy and precision, this system also has a capacity of 3/8″ and 1/2″ mild steel with a positioning speed of 3,000 IPM Max — the fastest cutting, positioning, and traversing times in the industry. The fixture-welded 3 x 3 steel tube construction ensures the frame will be as perfectly aligned today it will be years from now. The virtually indestructible plug-in components are standard and everything is protected — motors and drive systems are never exposed. Plus, the three (3) servo motors, planetary gears, and single-shaft belt are the most accurate in the industry.
Easy to Use
- Easy to identify one-piece cartridge consumables are color-coded by process to eliminate parts mix-up and simplify consumable inventory management.
- New SmartSYNC™ torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.
- End of life detection lets the operator know when it’s time to change the cartridge.
Minimizes Operating Costs
- Simplified operation minimizes downtime, troubleshooting, waste and training time.
- Advanced cartridge consumable design provides up to twice the life for hand cutting and improved quality over life in mechanized setups compared to standard consumables.
- Access cartridge data for performance tracking, analyzing usage patterns.
System features:
- All Premium “plug-in” components
- Fixture-welded, 3″ x 3″ steel tubing framework
- Stand-alone control console
- All axis home positioning using motor torque measurement
- 8” x 8” steel table leg pads with leveling feature
Drive features:
- Dual Y drive
- Double deck, 24 strand steel, precision reinforced radial timing belts
- HIWIN® linear x-axis bearing and way
- 3″ diameter x 128″ long, turned, ground and polished Y-axis guidance rail
- Precision cam followers
- X-axis brush guard
- Steel enclosed housing for X-axis servo drive motor
Hypertherm PowerMax65 Sync Plasma Cutter features:
- 50% duty cycle at 65 amp output
- Solid-state inverter power supply with output variable from 20 to 65 amps optimum performance on thickness from 28 gauge to 3/4″ metal
- Conical flow nozzle increases arc energy density for superior cut quality with little dross
- Patent-pending shield reduces dross buildup and enables smoother drag cutting for a better cut
- Hypertherm-shielded nozzle design to increase consumable life
- Universal power supply 220V AC single phase power supply
- CNC interface and fast-connect torch connection increases versatility
- Power-cool design cools internal components more effectively for greater system reliability and improved uptime
- Full 3 year power supply warranty and a 1-year torch warranty
Machine control features:
- B&R Machine Controller built for demanding industrial duty applications
- Lockformer 759 CNC-TS control system with 15″ color graphic industrial touch screen
- Windows 10 VS Control software architecture
- Digital drive devices
- Manual speed increase/decrease override
- Kerf compensation
- Auto home sense to set 0/0 automatically
- Automatic corner slow down
- Brushless AC servo motors with resolver feedback
- Remote safety stop switches and current limiting drives for safety
Table features:
- 1/4″ steel plate table perimeter
- 3″ x 16 ga. CRS, multi-directional X or Y sheet support slats
- Slats can be configured for either “side-load” or “endload” of the table
- Exclusive gull-wing table design
- Rectangular exhaust plenum at the back end of the table for easy access connection
- 10″ x 12″ table exhaust ducting of 20 gauge galvanized TDC four bolt connector
- Strategically located emergency stops [1 = controller; 1 = x-axis carriage]
- 3 surface milled “L” bracket sheet stops
Software and Computer includes:
- Rectangular, drop cheek, square to round
- Round and oval complete
- Super and manual segmenting
- Automatic shape nesting and rotational nesting for minimum scrap
- Holes cutting in fittings/round/slot/square/oval
- 3-D picture preview and flat pattern layout
- Splitter vanes
- Rod re-enforcing holes cut in fitting
- Insulating cutting software
- Vulcan parts (special shape CAD program)
- Two user input station license
- Easily create and customize — color-coded labels and reports
- Microsoft Windows 10 Operating System
- Two printers
Part of the family of Lockformer Vulcan Cutting Systems which also includes: