Introducing the NEW Iowa Precision Fabriduct NEO Full Coil Line — the most advanced complete coil line in the HVAC industry today — delivering the smallest footprint, the highest production rates, and unmatched duct consistency and quality. This innovative system produces duct with patented full width longitudinal seams which have been proven to reduce the chance of leakage within the duct system (U.S. Patent No.12,565,947). With a completely hands free operation and features that enable more efficient prefabrication, the Fabriduct NEO sets a new industry standard in duct manufacturing giving your operation a substantial competitive advantage.
Prefabrication continues to be the growing trend across the country. Pre-assembling ductwork in a controlled environment prior to shipping leads to better quality, just in time fabrication, less inventory on the job site, and a significant reduction in labor costs. In fact, duct prefabrication is becoming essential for modern HVAC jobs, from data centers to battery plants, pharmaceuticals, and more.
The innovative Fabriduct NEO Full Coil Line from Iowa Precision was designed with this trend in mind. First, the Fabriduct NEO was designed to eliminate lengthy gauge changeovers — redefining how coil lines handle multiple materials and gauges. With smart coil handling, the machine automatically decoils and recoils — up to twelve (12) uncoilers accommodating up to five (5) coil widths with a gauge capacity from 16 to 26 gauge — with precision control from the correct coil station as needed in ONE MINUTE compared to the 10-15 minutes typical of other coil lines. Additionally, the material memory system provides automatic recall of straightening and beading parameters per gauge thickness and stepper motors measure torque and sense material thickness at the entry guide. The guides auto-position and adjust in real time and the dual-head cleat roller and TDC/TDF duplex roll former automatically configure for the required gauge and width. This automatic multi-gauge operation allows the line to produce a job with multiple gauges with no manual intervention for the ultimate in production precision, flexibility, and productivity
Additionally, both the Fabriduct NEO and the Iowa Precision ProFabriduct Full Coil Line are the only HVAC coil lines in the industry with a true full-width “X” “Y” cutting bed In-Line Plasma Cutting System. The system includes the latest generation B&R Automation control system with modern remote diagnostics and control features including built-in download capabilities from most CAD/CAM systems and BIM modeling acceptance from Autodesk, Trimble, Practi Cam, Shop Data Systems, and others, enabling the cutting of access doors, taps, and more in round, square, and oval for duct prefabrication on the line.
Additionally, both the Fabriduct NEO and the Iowa Precision ProFabriduct Full Coil Line are the only HVAC coil lines in the industry with a true full-width “X” “Y” cutting bed In-Line Plasma Cutting System. The system includes the latest generation B&R Automation control system with modern remote diagnostics and control features including built-in download capabilities from most CAD/CAM systems and BIM modeling acceptance from Autodesk, Trimble, Practi Cam, Shop Data Systems, and others, enabling the cutting of access doors, taps, and more in round, square, and oval for duct prefabrication on the line.
The Iowa Precision Fuc Neo Duct line features include automated data transfer to eliminate manual data entry and real-time control software tracks material position and adjustments throughout the process. Control features include coil lead edge detection that eliminates references or crop cut, automated coil width measurement and adjustment of all guides, notchers, and rollformers, and sheet metal positioning that is referenced before braking to guarantee perfectly straight duct. The line incorporates active beading technology to eliminate stresses when forming the duct in the wrap break, which translates into more consistency and less twist in the finished duct sections.
The Dynamic Control system allows part tracking on the machine controller and remote tablet controller. The system includes an integrated labeling program with automated printer and pneumatic applicator built into the product processor for consistent tracking and identification. Control options include a wireless jog pendant and iPad or HMI interface. Additionally, built-in enhanced safety lock, fault messaging, and troubleshooting features ensure operator safety and simplify operation, maintenance, and material changes.
Most HVAC duct leakage occurs at the notch hole that is produced at the top and bottom of a duct section at the transverse duct connection to the fan or the unit. The Iowa Precision Fabriduct NEO and Pro-Fabriduct Full Coil Line have undergone a combination of modifications to the processor, transfer system and hydraulic servo wrap brake that allow it to produce ProDuct™ — a finished duct with a full-engagement longitudinal seam which substantially reduces the chance of leakage in the corners of the duct’s transverse joint. This patented full-width longitudinal seam production (U.S. Patent No.12,565,947) can substantially reduce the chance of leakage with a greater deliverable thereby producing greater output with less input creating less chance of human error. The full-width longitudinal seam production is applicable to our 5’ line, with 4’ or 5’ stock, and can be either Large-Pittsburgh and Small-Pittsburgh or Large-Pittsburgh and Snaplock.
The notch profile is altered to leave more material on the male side of the notch, allowing the male seam to extend to the edge of the duct. Dual stepper motor-controlled notching die positioning eliminates an operator from needing to adjust the notchers for coil width or notch type; precise positioning is handled through the control system. The 90˚ male lock is formed after the roll forming of the connecting flange, avoiding the full length male flange from being deformed as it passes through the roll former. The servo wrap brake is altered to include locating pins to accurately locate the part parallel to the bending beam. Positioning of the leading raw edge gives very accurate and precise locations for the subsequent bends. Computer controlled leaf tooling gags have been added allowing the brake to bend the full engagement male lock seam without deformation.
And with the Fabriduct NEO, the integrated cold sealant application system results in finished duct work that meets SMACNA Class A and DIN Class D air leakage rating.
Trimble® FabShop is a powerful fabrication management platform for sheet metal contractors that simplifies every step of fabrication. Whether you’re producing ductwork or specialty sheet metal components, FabShop simplifies and streamlines the entire process— from part creation to nesting, cutting, and installation.
Originally designed to enhance the performance of Lockformers Vulcan plasma, fiber laser, and waterjet tables, FabShop is now fully compatible with a wide range of Mestek Machinery Lockformer and Iowa Precision equipment as well as B&R VSControl III Linux Control Systems and Vulcan Fiber Lasers Mach III & B&R Control Software Platforms. No extra software. No wasted time. Just faster, more accurate fabrication.
FabShop helps reduce material waste, improve production speed, and provide complete visibility into every stage of your shop’s workflow. This all-in-one, cloud-connected solution gives you complete control of your workflows—streamlining operations, boosting output, and eliminating guesswork. Whether you’re running commercial jobs, residential jobs or complex industrial projects, FabShop helps you deliver accurate, install-ready parts efficiently and profitably.
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