Introducing the NEW Iowa Precision Fabriduct NEO Full Coil Line — the most advanced complete coil line in the HVAC industry today — delivering the smallest footprint, the highest production rates, and unmatched duct consistency and quality. This innovative system produces duct with patented full width longitudinal seams which have been proven to reduce the chance of leakage within the duct system (U.S. Patent No.12,565,947). With a completely hands free operation and features that enable more efficient prefabrication, the Fabriduct NEO sets a new industry standard in duct manufacturing giving your operation a substantial competitive advantage.
The line can produce a job with multiple gauges with no manual intervention — eight (8) roll widths and/or gauge combinations at immediate availability.
The machine automatically decoils and recoils from the correct coil station as needed with no operator involvement. Material memory system, automatic recall of straightening and beading parameters per gauge thickness.
Coil width sensors at infeed sense material width at the entry guide. The guides auto position and adjust in real time. Dual Head Cleat Roller and T25A TDC and/or T25B TDF Duplex Rollformers automatically configure for the required width.
No more reference or crop cut, sheet metal positioning referenced before braking to guarantee perfectly straight duct.
The Iowa Precision Fabriduct NEO and Pro-Fabriduct are the only coil lines that produce ProDuct™ — a patented finished duct with a full-engagement longitudinal seam (U.S. Patent No.12,565,947) which substantially reduces the chance of leakage in the corners of the duct’s transverse joint.
The Iowa Precision Fabriduct NEO and Pro-Fabriduct are the only HVAC coil lines in the industry with a true fullwidth “X” “Y” cutting bed In-Line Plasma Cutting System enabling the cutting of access doors, taps, and more in round, square, and oval for duct prefabrication right on the line.
Available in iPad or HMI interface, system accepts automated data transfer from most all CAM Software providers and features modern remote diagnostics, built in safety lock features to ensure operator safety during maintenance or material changes, and real time control software that tracks material position and adjustments throughout the process.
Built into the product processor for consistent tracking and identification — 4” label applicator, Ink-jet printer or both available.
Prefabrication continues to be the growing trend across the country. Pre-assembling ductwork in a controlled environment prior to shipping leads to better quality, just in time fabrication, less inventory on the job site, and a significant reduction in labor costs. In fact, duct prefabrication is becoming essential for modern HVAC jobs, from data centers to battery plants, pharmaceuticals, and more. The innovative Fabriduct NEO Full Coil Line from Iowa Precision was designed with this trend in mind.
The Fabriduct® NEO was designed to eliminate lengthy gauge changeovers — redefining how coil lines handle multiple materials and gauges. With automated smart coil handling, the machine automatically decoils and recoils with precision control from the correct coil station as needed in ONE MINUTE compared to the 10-15 minutes typical of other coil lines. The system can be configured for up to twelve (12) stations accommodating up to five (5) coil widths with a gauge capacity from 16 to 26 gauge (14 gauge optional). Additionally, precision leading coil edge detection sets the reference position for all subsequent operations eliminating the need for crop cuts and maximizing material yield. Lastly, the 4 roll straightener automatically adjusts to the material thickness to remove coil set for a perfectly flat sheet — ensuring the Pittsburgh locks or Snaplocks line up perfectly during assembly.
The Fabriduct® NEO also features an integrated material memory system that provides automatic recall of straightening and beading parameters per gauge thickness. Additionally, with the coil width chosen per coil station, the automated infeed guides move into position to measure the torque of the material for precise, real-time auto-positioning of downstream equipment such as straightener rolls, beading rolls, L&T notchers, Pittsburgh Seam, Dual Head Cleat Roller, and Dual Head T25A TDC and/or T25B TDF Rollformers based on material gauge and width. When combined with the Automated Smart Coil Handing, this automatic multigauge operation allows you to schedule and run production by the job with multiple gauges (as opposed to having to batch by gauge) with no manual intervention for the ultimate in production precision, flexibility, and productivity.
The Iowa Precision Fabriduct NEO and Pro-Fabriduct are the only HVAC coil lines in the industry with a true fullwidth “X” “Y” cutting bed In-Line Plasma Cutting System. Combined with the ability to directly download job data from leading CAM platforms like Autodesk, Trimble, PractiCAM, Shop Data Systems, and more, these coild lines enable the cutting of access doors, taps, and more in round, square, and oval for duct prefabrication right on the line.
The Fabriduct® NEO sets a new standard in HVAC duct manufacturing — every stage in the process is software and auto-control driven for a completely hands-free operation. The Dynamic Control System — the latest generation from B&R Industrial Automation — moves beyond traditional Windows-based interfaces to a robust, Linux-based platform. This system acts as the digital nerve center for your entire production line, offering:
Universal Software Acceptance: Eliminate manual data entry by directly downloading job data from leading CAM modeling platforms, including Autodesk, Trimble, PractiCAM, Shop Data Systems, and others.
Modern Remote Diagnostics: Features built-in Site Manager technology for secure, real-time remote troubleshooting and system monitoring.
Onboard Machine Insight: Access detailed performance data, fault alerts, and maintenance indicators directly at the machine interface — no external connection required — for faster troubleshooting and reduced downtime.
Simulation Capabilities: Test and refine production runs digitally before feeding material to ensure maximum efficiency and minimal waste.
Advanced User Interface: Available in iPad and HMI interface with a dedicated pedestal mount control featuring touchscreen, mouse, and keyboard for intuitive operation.
Real-Time Control Software: Tracks material position and adjustments throughout the process.
The system also allows part tracking and features a labeling program built into the processor with an integrated printer and a pneumatic applicator for consistent tracking and identification. Additionally, built-in enhanced safety lock, fault messaging, and troubleshooting features ensure operator safety and simplify operation, maintenance, and material changes.
Most HVAC duct leakage occurs at the notch hole that is produced at the top and bottom of a duct section at the transverse duct connection to the fan or the unit. The Iowa Precision Fabriduct NEO and Pro-Fabriduct Full Coil Line have undergone a combination of modifications to the processor, transfer system and hydraulic servo wrap brake that allow it to produce ProDuct™ — a finished duct with a full-engagement longitudinal seam which substantially reduces the chance of leakage in the corners of the duct’s transverse joint. This patented full-width longitudinal seam production (U.S. Patent No.12,565,947) can substantially reduce the chance of leakage with a greater deliverable thereby producing greater output with less input creating less chance of human error. The full-width longitudinal seam production is applicable to our 5’ line, with 4’ or 5’ stock, and can be either Large-Pittsburgh and Small-Pittsburgh or Large-Pittsburgh and Snaplock.
The notch profile is altered to leave more material on the male side of the notch, allowing the male seam to extend to the edge of the duct. Dual stepper motor-controlled notching die positioning eliminates an operator from needing to adjust the notchers for coil width or notch type; precise positioning is handled through the control system. The 90˚ male lock is formed after the roll forming of the connecting flange, avoiding the full length male flange from being deformed as it passes through the roll former. The servo wrap brake is altered to include locating pins to accurately locate the part parallel to the bending beam. Positioning of the leading raw edge gives very accurate and precise locations for the subsequent bends. Computer controlled leaf tooling gags have been added allowing the brake to bend the full engagement male lock seam without deformation.
And with the Fabriduct NEO, the integrated cold sealant application system results in finished duct work that meets SMACNA Class A and DIN Class D air leakage rating.
Trimble® FabShop is a powerful fabrication management platform for sheet metal contractors that simplifies every step of fabrication. Whether you’re producing ductwork or specialty sheet metal components, FabShop simplifies and streamlines the entire process— from part creation to nesting, cutting, and installation.
Originally known as Vulcan Software, FabShop was designed to enhance the performance of Lockformers Vulcan plasma, fiber laser, and waterjet tables, Today, FabShop is fully compatible with a wide range of Mestek Machinery Lockformer and Iowa Precision equipment as well as B&R VSControl III Linux Control Systems and Vulcan Fiber Lasers Mach III & B&R Control Software Platforms. No extra software. No wasted time. Just faster, more accurate fabrication.
FabShop helps reduce material waste, improve production speed, and provide complete visibility into every stage of your shop’s workflow. This all-in-one, cloud-connected solution gives you complete control of your workflows—streamlining operations, boosting output, and eliminating guesswork. Whether you’re running commercial jobs, residential jobs or complex industrial projects, FabShop helps you deliver accurate, install-ready parts efficiently and profitably.
Mestek Machinery and Iowa Precision are currently in open architecture with the following CAD to CAM Providers:
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