Lockformer Spiral Tubeformers

Lockformer Spiral Tubeformers are revolutionary automatic spiral tube formers that combine the most advanced technology with one of the smallest footprints in the industry. Unlike other compact models, Lockformer Spiral Tubeformers will not sacrifice speed, power, or technology.

There are two (2) models of Lockformer Tubeformers available:

  • Model 1.2: up to 18 gauge (1.25 mm) thickness with a maximum speed of 235 ft/min (71 m/min)
  • Model 2.0: from 28-14 gauge (0.50-2.0 mm) thickness with maximum speeds of 287-344 ft/min (84-104 m/min)

Features

The revolutionary automatic Spiral Tubeformers from Lockformer combine the most advanced technology with one of the smallest footprints in the industry. Unlike other compact models, the Lockformer Spiral Tubeformers will not sacrifice speed, power, or technology, and are the most affordable in their class with unsurpassed features and reliability, Available in two (2) models to meet your operational needs:

Model 1.2: Our most popular model produces spiral pipe up to 18 gauge (1.25 mm) thickness with a maximum speed of 241 ft/min (87 m/min)

Model 2.0: Our workhorse model offers both high speed and heavy gauge capacities producing spiral pipe from 28-14 gauge (0.50-2.0 mm) thickness with maximum speeds of 287-344 ft/min (84-104 m/min) depending on gauge.

Features include:

  • Only compact unit in the industry that is fully automatic
  • Self-diagnostics and digital length control
  • Spiral Smart Technology™, user-friendly control system takes the guess work out of set-up and pressure settings for proper operation
  • On the Fly Slitting Device for silent cutting tubes of 4″ diameter and maximum material thickness of 20 gauge
  • Ergonomically friendly to the operator 10’ standard run-off table
  • Decoiler
  • Unbeatable customer service offering technical support and parts

The revolutionary automatic Spiral Tubeformers from Lockformer have set the standard for spiral duct fabrication in the HVAC industry. And now, all Spiral Tubeformers are integrated with Lockformer Spiral Status Technology allowing HVAC duct manufacturers to realize a more efficient, integrated, paperless fabrication workflow without manual inputs and redundant steps for faster production, improved consistency, fewer errors, and a smarter, more connected operation where data-driven contracting meets data-driven manufacturing. Learn more about Spiral Status Technology below.

 

Lockformer Spiral Status Technology

Data Driven Contracting Meets Data Driven Manufacturing

The Lockformer Spiral Status Technology platform is the latest technology introduced by the partnership between Mestek Machinery and Stratus. This collaboration enables seamless data flow from the Stratus Workstation Application directly to the Lockformer Spiral Tubeformer, eliminating manual processes, accelerating fabrication workflows, and enabling a connected, intelligent, paperless workflow from office to shop floor, driving productivity, accuracy, and labor efficiency in sheet metal manufacturing.

Cutting and Nesting

  • Automatic download of parts from the Stratus Workstation Application Platform to the Lockformer Spiral Tubeformer controls.
  • Streamlines tasks and enabling meticulous organizational control from BIM to reality workflows — the Lockformer Spiral Tubeformer HMI.

Packaging

  • Enables operator to easily request work orders through the cloud, allowing you to create fabrication packages outside of Revit.
  • Streamlined process by narrowing down your selection to project areas, specific systems, material types, and other criteria.
  • Operator can also automate this process by auto-packaging projects direct to the Lockformer Spiral Tubeformer HMI.
  • Cuts down on administrative time by sorting, saving and printing packages for construction to the factory via direct download to the Lockformer Spiral Tubeformer HMI.

Fabrication Management

  • Manage the fabrication of sheet metal systems by enabling the generation of files that directly feeds the Lockformer Spiral Tubeformer HMI, ensuring a seamless transition from design to production.
  • With its robust publishing capabilities, it integrates effortlessly with industry-standard tools like CAMduct and Revit, enhancing the flow from digital drafting to physical creation.
  • The integration between Stratus and the Lockformer Spiral Tubeformer HMI streamlines fabrication by using Stratus’ manufacturing planning tools to group like-diameter spiral orders across multiple projects into unified cut lists, minimizing waste and reducing setup time.

Status Tracking

  • Label printing via the Stratus Workstation Application Platform in conjunction with the Lockformer Spiral Tubeformer HMI.
  • Via label production per part with QR Code the Supervisor/ Operator can not only track production but locate parts on the job site as either installed, inventoried, or in production.
  • Labels are printed per part. Can be sorted in a production manner.

Specifications

Capacity:

  • Model 1.2E:
    • 28ga to 18ga galvanized steel
    • 28ga to 22ga stainless steel
  • Model 2.0:
    • 28ga to 16ga galvanized steel
    • 28ga to 20ga stainless steel

Speed:

  • Model 1.2E: 241 ft/min
  • Model 2.0:
    • High Capacity Mode: 344 ft/min
    • Heavy Gauge Capacity Mode: 287 ft/min

Diameter Range:

  • Model 1.2E: 3″ – 64″
  • Model 2.0: 3″ – 100″

    Motor/Voltage:

    • Model 1.2E: 230V/60 A or 15HP motor, 460V/40A
    • Model 2.0: 30HP motor, 460V / 3 phase / 60 Hz / 100A
      • Special voltages available

    Dimensions / Weight:

    • Model 1.2E:
      • Length: 72″
      • Width: 68″
      • Height: 62″
      • Weight: 3,000 lbs
    • Model 2.0:
      • Length: 72″
      • Width: 78″
      • Height: 62″
      • Weight: 3,200 lbs

    Video

    Trimble FabShop CAD • CAM • MEP Software:
    The Smarter Software for Sheet Metal Fabrication

    Built for Productivity. Trusted by Fabricators.

    Trimble® FabShop is a powerful fabrication management platform for sheet metal contractors that simplifies every step of fabrication. Whether you’re producing ductwork or specialty sheet metal components, FabShop simplifies and streamlines the entire process— from part creation to nesting, cutting, and installation.

    Originally known as Vulcan Software, FabShop was designed to enhance the performance of Lockformers Vulcan plasma, fiber laser, and waterjet tables, Today, FabShop is fully compatible with a wide range of Mestek Machinery Lockformer and Iowa Precision equipment as well as B&R VSControl III Linux Control Systems and Vulcan Fiber Lasers Mach III & B&R Control Software Platforms. No extra software. No wasted time. Just faster, more accurate fabrication.

    FabShop helps reduce material waste, improve production speed, and provide complete visibility into every stage of your shop’s workflow. This all-in-one, cloud-connected solution gives you complete control of your workflows—streamlining operations, boosting output, and eliminating guesswork. Whether you’re running commercial jobs, residential jobs or complex industrial projects, FabShop helps you deliver accurate, install-ready parts efficiently and profitably.

    Open Architecture

    Mestek Machinery and Lockformer are currently in open architecture with the following CAD to CAM Providers:

    E

    Trimble SysQue CAD Drawing Software

    E

    Trimble FabShop CAM Software

    E

    Autodesk CAD Fabrication

    E

    Autodesk CAM Fabrication

    E

    FabLink PractiCAD

    E

    FabLink PractiCAM

    E

    SDS Shop Data Systems

    Downloads

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