The Lockformer® Vulcan® Fiber Laser Elite Cutting System is the next evolution in cutting systems from Lockformer. Using over 30 years of sheet metal cutting experience, we’ve designed the Lockformer Vulcan Fiber Laser Elite Cutting System to meet the specific needs of sheet metal fabricators to help take your operation to the next level. Faster, more precise cutting, better quality parts, advanced automated coil feeding capability, quicker access to cut parts, the latest control system including direct job data download from leading CAM platforms and many more features all designed to improve the productivity and profitability of your fittings operation while setting the standard for safety (accession number and coveted Class 1 safety rating from the Food and Drug Administration).
Part of the family of Lockformer Vulcan Cutting Systems which also includes:
The Lockformer Fiber Laser Elite Cutting System is the next evolution in speed, precision, and shop safety. Engineered specifically for the unique demands of sheet metal fabricators, the Fiber Laser Elite is the optimal system for producing HVAC duct fittings.
The Lockformer Fiber Laser Elite features an exclusive patented open architecture design. With no enclosure, operators can access cut parts directly from the table, streamlining the production process and entirely eliminating the need for pallet shuttle system. The innovative design also fosters interoperability with other machinery and equipment including the use of coil feed machines eliminating the need to load material by hand.
The open architecture system features a patented shroud design which ensures maximum safety for operators and surrounding personnel by eliminating any hazards within a controlled environment. The innovative design also elevates cutting precision and simplifies maintenance procedures.
The system operates completely on compressed air with a five zoned exhaust design which produces minimal exhaust. With this meticulous attention to operational safety, the Lockformer Fiber Laser Elite has set the industry standard for safety, earning a coveted Class 1 safety rating and accession number from the Food and Drug Administration.
Cut speed up to 1,200 in/min on 24 gauge mild steel and up to 3X faster than conventional plasma cutting on 10 gauge to 26 gauge.
Cut quality like that of a high definition plasma cutter on mild steel and stainless while utilizing significantly less heat — which means the edges are never hardened, resulting in less wear and tear on your downstream roll forming machinery.
Standard 5’ x 10’ table with an option of 5’ x 20′ to maximize productivity.
Robust industrial drives and motors power a premium rack-and-pinion, 4-axis control system, featuring dual Y-axes, a precision X-axis, and a servo-driven Z-axis with automatic torch height control. System clocks rapid movements from zero to home at 1,800 in/min.
Powerful 2.0 Kilowatt fiber laser resonator is standard. Quick-Disconnect Cable Management System consolidates and organizes all power lines into a single electrical drop location.
Longitudinal support slats on table surface and gantry parking off table assist with feeding material onto the cutting surface.
The Lockformer® Fiber Laser Elite Cutting System is powered by the latest generation control system from B&R Industrial Automation — moving beyond traditional Windows-based interfaces to a robust, Linux-based platform. This system acts as the digital nerve center for your entire production line, offering:
Universal Software Acceptance: Directly download job data from leading CAM modeling platforms, including Autodesk, Trimble, PractiCAM, Shop Data Systems, and others.
Modern Remote Diagnostics: Features built-in Site Manager technology for secure, real-time remote troubleshooting and system monitoring.
Onboard Machine Insight: Access detailed performance data, fault alerts, and maintenance indicators directly at the machine interface — no external connection required — for faster troubleshooting and reduced downtime.
Simulation Capabilities: Test and refine production runs digitally before feeding material to ensure maximum efficiency and minimal waste.
Advanced User Interface: A dedicated pedestal-mount control featuring touchscreen, mouse, and keyboard for intuitive operation.
In high-volume duct manufacturing, the ultimate goals are speed, flexibility, and the total elimination of material handling. The Lockformer Fiber Laser Elite Cutting System seamlessly integrates with the NEW Coil Feed NEO from Iowa Precision, forming a single, fully automated sheet metal processing work cell that redefines shop floor productivity,
Coil feeding maximizes the productivity of the Lockformer Fiber Laser Elite. In addition to saving valuable floor space on traditional sheet racks, coil feeding optimizes material utilization, reduces scrap, and reduces labor costs associated with manually handling sheet stock.
But the Iowa Precision NEO Coil Feed takes the benefits of coil feeding to another level. With its automatic, multi-gauge operation the NEO Coil Feed allows you to run your operation seamlessly by the job instead of batching your production by material gauge — with no manual intervention — for the ultimate in production precision, flexibility, and productivity.
Cutting Unit:
2.0 kW fiber laser resonator
Cutting Capacity:
10ga – 26ga mild steel and stainless
Cutting Speed:
1,200 in/min Max on 24ga mild steel
Positioning Speed:
1,800 in/min Max
Cutting Table Specs:
5′ x 10′ Standard
5′ x 20′ Optional
Weight Capacity: 350 lbs.
Overall Dimensions / Weight:
Length: 168″
Width: 96″
Height: 63″
Weight: 3,200 lbs
Air Flow:
400 SCFH/6.7 SCFM @ 145 PSI
Distilled Water:
5 Gallons @ 72 Degrees
Exhaust:
5 Zoned Exhaust Table
3,000 CFM Negative 1.2” Static Drop
Table Control Voltage:
460V 3PH 60HZ 13 FLA
L16-30R receptacle
Chiller Voltage:
230V 1PH 60HZ 20FLA
L6-30R receptacle
Chiller Optic Voltage:
230V 1PH 60HZ 10FLA
L6-20R receptacle
Air Dryer Voltage:
115V 1PH 60HZ 15FLA
NEMA 5-15 receptacle
Resonator 2.0 IPG:
460V 3PH 60HZ 12FLA
L16-30R receptacle
Slat Thickness:
10ga — 3/4” Spacing
Assist Gas:
Nitrogen
Perforated Hole:
Smaller than tip size @ .250″
Power Distribution Panel:
460V 3PH 60HZ 45 FLA
One drop includes all required receptacles
Trimble® FabShop is a powerful fabrication management platform for sheet metal contractors that simplifies every step of fabrication. Whether you’re producing ductwork or specialty sheet metal components, FabShop simplifies and streamlines the entire process— from part creation to nesting, cutting, and installation.
Originally known as Vulcan Software, FabShop was designed to enhance the performance of Lockformers Vulcan plasma, fiber laser, and waterjet tables, Today, FabShop is fully compatible with a wide range of Mestek Machinery Lockformer and Iowa Precision equipment as well as B&R VSControl III Linux Control Systems and Vulcan Fiber Lasers Mach III & B&R Control Software Platforms. No extra software. No wasted time. Just faster, more accurate fabrication.
FabShop helps reduce material waste, improve production speed, and provide complete visibility into every stage of your shop’s workflow. This all-in-one, cloud-connected solution gives you complete control of your workflows—streamlining operations, boosting output, and eliminating guesswork. Whether you’re running commercial jobs, residential jobs or complex industrial projects, FabShop helps you deliver accurate, install-ready parts efficiently and profitably.
Mestek Machinery and Lockformer are currently in open architecture with the following CAD to CAM Providers:
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